Mixing Equipment for the Dairy Industry

Mixing Equipment for the Dairy Industry

The Dairy Industry

Dairy ProcessingThe grocery store dairy aisle is LONG. Today’s dairy processors offer more products than ever and their production process involves a host of techniques including vitamin and mineral fortification, milk solids content control, salt and sugar dissolution, and emulsification.

Our DynaShear, FastfeedRotosolver, and Boston Shearmill are innovatively designed and enable dairy producers around the world to cut batch times in half, reduce maintenance costs, and eliminate air entrainment and dusting associated with conventional batch mixers.

Bonus Webinar

If you are a processor that reconstitutes dry ingredients, take a listen to our own Rick Earley and ADPI’s Phil Tong in the webinar, Understanding Dry Dairy Ingredients Reconstitution for Optimal Use in Food and Beverage Applications for ingredient tips and process solutions.

 

Featured Dairy Equipment and Services

DynaShear inline mixer – this system’s design enables you to prevent premature plate heat exchanger burn-on, clogged strainers, and mid-day flushouts or mini-CIPs resulting from undispersed ingredients and stabilizers. Install the Admix DynaShear two-stage high speed disperser immediately upstream of the HTST balance tank to guarantee no agglomerates or fisheyes. See how it works and get a free quote today.

DynaShear Quickship Program
Ships within 2 days of order!
Easy to install!

Applies to select configurations of the DS 425 and DS 575 models.

Fastfeed powder induction system – if you need 100% dispersion of proteins, gums, starches, vitamins, fiber, sweeteners, stabilizers, emulsifiers, flavors, and colors, look no further than the Fastfeed. This system instantly wets, disperses, and hydrates these popular ingredients in a single pass with no clumps or foam as it is filling your batch tank. Plus you get controlled feed rates up to 450 pounds per minute from the safety of floor level. See the latest Fastfeed video to learn how it can help your operations.

Admix pre-/post-sale services – whether you send us a sample for complimentary lab testing, unlimited on-site testing at your plant, or need an in-plant audit or spare parts, we’re here to help. Before and after the sale, Admix has programs that allow you to test new ingredients, formulas, and applications and extend the life of your mixer in order to lower your total cost of ownership.

Admixture blog – our applications engineers and sales team cover dairy processing solutions, trends, industry news, and more through our Admixture blog.

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Dairy Processing FAQs

In this video, Admix talks about several frequently asked questions. Just go to the appropriate frame for the answer you’re after, or view the entire video!

What sets your equipment apart from other suppliers? 0:13

How does Admix address the need for various size batches and maintain scalability? 2:47

Continuous processing is a trend that has gained significant momentum over the last couple years. How does Admix address this trend? 3:54

How does Admix identify and relieve a manufacturer’s process pain points with its mixing technology? 5:32

The Admixer static blender delivers continuous processing with no moving parts. It offers side stream injectors, heat transfer and temperature control with jackets. It has easy-to-clean removable components and specially polished finishes, and meets 3-A sanitary standard #35-04.

 

Boston Shearmill inline wet mill

The Boston Shearmill inline wet mill can rework out-of-spec product and mill it into a slurry that can be reused upstream. Also, the Rotostat rotor-stator mixer provides bulk tank motion without an in-tank bearing frame or supporting arms so product flow is not impacted.

 

Rotosolver High Shear Batch Mixer

The Rotosolver high shear batch mixer combines good product motion and intense mixing vortex control with efficient pumping blades and a high shear mixing region to break down agglomerates and reduce rafting. It is easy-to-clean, CIP, and meets 3-A Sanitary Standard #73-01.

 

BenchMix benchtop lab mixer

Yes! We’ll test your ingredient and application in our fully equipped pilot lab at no charge. You can also consider the BenchMix benchtop lab mixer, which can be configured with Rotosolver and Rotostat heads for maximum flexibility and scale-up to full production.

Want to do unlimited full production run testing at your own facility? Our in-plant trial program allows you to do it for 14 days. Plus, we’re so confident in our scale-up methods that we provide a process assurance warranty with all our equipment.

 

Fastfeed powder induction system
Absolutely. The Fastfeed powder induction and dispersion system inducts powders and liquids directly into the liquid stream that fills your blend tank at controlled feed rates up to 450 lbs/minute, resulting in batch times that are typically cut in half. Operator injuries from climbing steps, along with inconsistent batches, dust plumes, and air entrainment are eliminated too, since mixing takes place inline rather than in an open top tank.

In addition, the Optifeed and PIC systems provide inline continuous powder dispersion up to 200 lbs/minute and are ideal for higher viscosities. Another option is the VacuShear system, which is specifically designed to convey granular to fine powders at high flow rates into a vacuum rated, CIP-capable mix station.

 

 

DynaShear inline disperserBoston Shearmill Inline Homogenizer

For inline continuous processing, the DynaShear inline disperser and Boston Shearmill inline homogenizer provide tight emulsions. Typical droplet size with the DynaShear is 2-3 microns and as fine as 0.5 microns with the Boston Shearmill.

These workhorses break down tough fisheyes in a single pass, and deagglomerate a fluid stream to save filter cleaning and wasted raw material. Designed to run 24/7, both DynaShear and the Boston Shearmill meet 3-A Sanitary Standard #36-01.

 

 

We sure can. The Rotomixx low-speed agitator is portable and can accommodate various tank volumes, and the RotoMAXX II low shear agitator can handle volumes up to 60,000 gallons. Both agitators are an all-stainless steel design, provide simple blending for miscible fluids, solids incorporation and dispersion, can maintain a suspension, and meet 3-A Sanitary Standard #73-01.